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Industrial Automation

Industrial Automation

NJ501-4[][][]

NJ-series NJ Robotics CPU Units

NJ501-4[][][]

New controller that covers functions and high-speed processing required for machine control and safety, reliability and maintainability that are the features of industrial controllers provides robot control function. In addition to robot control, general motion control with up to 64 axes can be also performed.

Applicable standards

Ask your OMRON representative for the most recent applicable standards for each model.

CPU Units

I/O capacity / maximum number of configuration Units (Expansion Racks) : 2,560 points / 40 Units (3 Expansion Racks)

Product
name
Specifications Model
Pro-
gram
ca-
pacity
Memory
capacity
for
variables
Num-
ber
of
motion
axes
Num-
ber
of
CNC
axes
Data-
base
Conne-
ction
function
SECS/
GEM
Commu-
nication
function
Number
of
cont-
rolled
robots
Number
of
cont-
rolled
OMRON
robots
NJ Robotics
CPU Units
csm001067136_lu_2_3
20 MB 2 MB:
Retained
during power
interruption
4 MB:
Not retained
during power
interruption
64 0 No No 8 max.
*1
--- NJ501-4500
32 NJ501-4400
16 NJ501-4300
1 NJ501-4310
Yes 8 max.
*1
NJ501-4320

*1. The number of controlled robots varies according to the number of axes used for the system.

Accessories

The following accessories come with the CPU Unit.

Product name Model
Battery CJ1W-BAT01
End Cover CJ1W-TER01 (must be attached to the right end of the CPU Rack)
End Plate PFP-M (2 required)
SD Memory Card
(Flash Memory)
NJ501-[][]20, NJ501-1340, NJ501-R[][][]: HMC-SD492
NJ101-[][]20: HMC-SD292

Power Supply Units

One Power Supply Unit is required for each Rack.

Product name Power
supply
voltage
Output
current
Output
capacity
Options Model
5-VDC
output
capacity
24-VDC
output
capacity
Total
power
consumption
24-VDC
service
power
supply
RUN
output
Maintenance
forecast
monitor
AC Power
Supply Unit
100 to 240 VAC 6.0A 1.0A 30W No Yes No NJ-PA3001
DC Power
Supply Unit
24 VDC NJ-PD3001

Note: Power supply units for the CJ-Series cannot be used as a power supply for a CPU rack of the NJ system or as a power supply for an expansion rack.

Expansion Racks

Select the I/O Control Unit, I/O Interface Unit, Expansion Connecting Cable, and CJ-Series Power Supply Unit.

CJ-Series I/O Control Unit (Mounted on CPU Rack when Connecting Expansion Racks)

Product name Specifications Current
consumption (A)
Model
5V 24V
CJ-Series I/O
Control Unit
csm001067136_lu_13_1
Mount one I/O Control Unit on the CJ-Series CPU Rack when
connecting one NJ-Series Expansion Racks.
Connecting Cable: CS1W-CN[][]3 Expansion Connecting Cable
Connected Unit: CJ1W-II101 I/O Interface Unit
Mount to the right of the CPU Unit.
0.02 CJ1W-IC101

Note: Mounting the I/O Control Unit in any other location may cause faulty operation.

CJ-Series I/O Interface Unit (Mounted on Expansion Rack)

Product name Specifications Current
consumption (A)
Model
5V 24V
CJ-Series I/O
Interface Unit
csm001067136_lu_14_1
One I/O Interface Unit is required on each Expansion Rack.
Connecting Cable: CS1W-CN[][]3 Expansion Connecting Cable
Mount to the right of the Power Supply Unit.
0.13 CJ1W-II101

Note: Mounting the I/O Interface Unit in any other location may cause faulty operation.

I/O Connecting Cables

Product name Specifications Model
I/O Connecting
Cable
csm001067136_lu_15_1
• Connects an I/O Control Unit on NJ-Series CPU Rack
to an I/O Interface Unit on a NJ-Series Expansion Rack.
or
• Connects an I/O Interface Unit on NJ-Series Expansion
Rack to an I/O Interface Unit on another NJ-Series
Expansion Rack.
Cable length: 0.3 m CS1W-CN313
Cable length: 0.7 m CS1W-CN713
Cable length: 2 m CS1W-CN223
Cable length: 3 m CS1W-CN323
Cable length: 5 m CS1W-CN523
Cable length: 10 m CS1W-CN133
Cable length: 12 m CS1W-CN133-B2

Automation Software Sysmac Studio

The Sysmac Studio is the software that provides an integrated environment for setting, programming, debugging and maintenance of machine automation controllers including the NJ/NX-series CPU Units, NY-series Industrial PC, EtherCAT Slave, and the HMI.

For details, refer to your local OMRON website and Sysmac Studio Catalog (Cat. No. P138).

Collection of software functional components Sysmac Library

Please download it from following URL and install to Sysmac Studio.
https://www.ia.omron.com/sysmac_library/

Typical Models

Product Features Model
Vibration Suppression Library The Vibration Suppression Library is used to suppress
residual vibration caused by the operation of machines.
SYSMAC-XR006
Device Operation Monitor Library The Device Operation Monitor Library is used to
monitor the operation of devices such as air cylinders,
sensors, motors, and other devices.
SYSMAC-XR008
Dimension Measurement Library The Dimension Measurement Library is used to
dimension measurement with ZW-8000/7000/5000
Confocal Fiber Displacement Sensor, or
E9NC-TA0 Contact-Type Smart Sensor.
SYSMAC-XR014

Recommended EtherCAT and EtherNet/IP Communications Cables

Use a straight STP (shielded twisted-pair) cable of category 5 or higher with double shielding (aluminum tape and braiding) for EtherCAT.
For EtherNet/IP, required specification for the communications cables varies depending on the baud rate.
For 100BASE-TX/10BASE-T, use a straight or cross STP (shielded twisted-pair) cable of category 5 or higher.
For 1000BASE-T, use a straight or cross STP cable of category 5e or higher with double shielding (aluminum tape and braiding).

Cable with Connectors

Item Recommended
manufacturer
Cable
length
(m)
Model
Wire Gauge and
Number of Pairs:
AWG26, 4-pair
Cable
Cable Sheath
material: PUR
Cable with Connectors on Both Ends
(RJ45/RJ45)
Standard RJ45 plug type *1
Cable color: Yellow *2
EtherCAT/
EtherNet/IP (10BASE/
100BASE/1000BASE *4)
csm001067136_lu_7_1
OMRON 0.3 XS6W-6PUR8SS30CM-YF
0.5 XS6W-6PUR8SS50CM-YF
1 XS6W-6PUR8SS100CM-YF
2 XS6W-6PUR8SS200CM-YF
3 XS6W-6PUR8SS300CM-YF
5 XS6W-6PUR8SS500CM-YF
Wire Gauge and
Number of Pairs:
AWG22, 2-pair
cable
Cable with Connectors on Both Ends
(RJ45/RJ45)
Rugged RJ45 plug type *1
Cable color: Light blue
EtherCAT/
EtherNet/IP (10BASE/100BASE)
csm001067136_lu_7_2
OMRON 0.3 XS5W-T421-AMD-K
0.5 XS5W-T421-BMD-K
1 XS5W-T421-CMD-K
2 XS5W-T421-DMD-K
5 XS5W-T421-GMD-K
10 XS5W-T421-JMD-K
Cable with Connectors on Both Ends
(M12 Straight/M12 Straight)
Shield Strengthening Connector cable *3
M12/Smartclick Connectors
Cable color: Black
EtherCAT/
EtherNet/IP (10BASE/100BASE)
csm001067136_lu_7_3
OMRON 0.5 XS5W-T421-BM2-SS
1 XS5W-T421-CM2-SS
2 XS5W-T421-DM2-SS
3 XS5W-T421-EM2-SS
5 XS5W-T421-GM2-SS
10 XS5W-T421-JM2-SS
Cable with Connectors on Both Ends
(M12 Straight/RJ45)
Shield Strengthening Connector cable *3
M12/Smartclick Connectors
Rugged RJ45 plug type
Cable color: Black
EtherCAT/
EtherNet/IP (10BASE/100BASE)
csm001067136_lu_7_4
OMRON 0.5 XS5W-T421-BMC-SS
1 XS5W-T421-CMC-SS
2 XS5W-T421-DMC-SS
3 XS5W-T421-EMC-SS
5 XS5W-T421-GMC-SS
10 XS5W-T421-JMC-SS

*1. Cables with standard RJ45 plugs are available in the following lengths: 0.2 m, 0.3 m, 0.5 m, 1 m, 1.5 m, 2 m, 3 m,
      5 m, 7.5 m, 10 m, 15 m, 20 m.
      Cables with rugged RJ45 plugs are available in the following lengths: 0.3 m, 0.5 m, 1 m, 2 m, 3 m, 5 m, 10 m, 15 m.
      For details, refer to the Industrial Ethernet Connectors Catalog (Cat. No. G019).
*2. Cable colors are available in yellow, green, and blue.
*3. For details, contact your OMRON representative.
*4. The products can be used only with the NX701/NX502.

Cables / Connectors

Item Recommended manufacturer Model
Products for
EtherCAT or
EtherNet/IP
(1000BASE-T*2/
100BASETX)
Wire Gauge and
Number of
Pairs: AWG24,
4-pair Cable
Cables Kuramo Electric Co. KETH-SB *1
RJ45
Connectors
Panduit Corporation MPS588-C *1
Products for
EtherCAT or
EtherNet/IP
(100BASE-TX/
10BASE-T)
Wire Gauge and
Number of
Pairs: AWG22,
2-pair Cable
Cables Kuramo Electric Co. KETH-PSB-OMR *3
JMACS Japan Co., Ltd. PNET/B *3
RJ45 Assembly
Connector
csm001067136_lu_8_1
OMRON XS6G-T421-1 *3

*1. We recommend you to use the above Cable and RJ45 Connector together.
*2. The products can be used only with the NX701/NX502.
*3. We recommend you to use the above Cable and RJ45 Assembly Connector together.

Optional Products and Maintenance Products

Item Specification Model
Memory Card SD memory card, 2GB HMC-SD292
SDHC memory card, 4GB HMC-SD492
SDHC memory card, 16GB HMC-SD1A2 *1

*1. 16 GB memory card can be used for the NJ[]01-[][]00 version 1.21 or later.

Product name Specifications Model
Battery Set
csm001067136_lu_10_1
Battery for NX701-[][][][]/
NJ501-[][][][]/NJ301-[][][][]/
NJ101-[][][][]
NJ/NX-Series CPU Unit
maintenance
Note:
1. The battery is included as a standard accessory
with the CPU Unit.
2. The battery service life is 5 years at 25°C. (The
service life depends on the ambient operating
temperature and the power conditions.)
3. Use batteries within two years of manufacture.
CJ1W-BAT01
End Cover
csm001067136_lu_10_2
Mounted to the right-hand
side of NJ-Series CPU
Racks or Expansion Racks.
One End Cover is provided as a standard accessory
with each CPU Unit and I/O Interface Unit.
CJ1W-TER01