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  Stable Detection of Glass Substrate

 

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Product Index :: Sensing Solutions :: Photoelectric Sensors :: Optical Fiber

E3X-DA-S Digital Fiber Sensor


E3X-DA-S Digital Fiber Sensor

 

Download Product Brochure

* Ordering information

* Specifications

* Configurations

* Dimensions, and etc

 

  can be found in our PDF brochure.

 

 

The Next-generation Platform for a Wide Range of Sensing

  • The industry's first Power Tuning function in a digital amplifier.

  • Large, easy-to-read displays that are clear even from a distance. Seven convenient display formats.

  • Stable long-term performance achieved with OMRON's APC function.

  • A wide array of advanced functions for even more applications.

  • The same ease-of-use as the E3X-DA-N Amplifiers.

  • Environmentally friendly design.

  • Improved Mobile Console.
     

Features

 

Industry's First Power Tuning Function in a Digital Sensor

 

No complicated mode settings (Patent Pending)

Troublesome power adjustments have been eliminated, so it is not necessary to select from power mode settings, such as long- distance mode, standard mode, and short- distance mode. When the MODE Key is pressed once, the power tuning function shifts the power level so that the present incident level is set to the ideal level (2000 on the digital display.)

 

The Sensor can be used immediately without setting the mode. If the incident light level is too high or too low, just press the Mode key to achieve the optimum status.

 

Insufficient light or saturation at short distances can be corrected

The power tuning range is extended to the allowable limits to eliminate problems such as insufficient light or detection failures due to saturation. If the installation distance is too short, the incident light may saturate (i.e., to a digital incident level of 4,000), preventing detection. The power can be tuned down to 1/ 25th of the default setting for stable detection even at close range.

Diagram shows insufficient light or saturation at short distances can be corrected.

 

Variations between different Sensors can be eliminated

Threshold levels had to be set and maintained separately for individual Sensors due to variations in the digital light levels measured by each Sensor. With power tuning, the incident level can be fine-tuned so the same threshold level can be set for each Sensor in an application. Maintenance is also simplified because it is easier to recognize measurement levels that have shifted during operation.

All of the Amplifiers are set to the same digital light level, so the same threshold level can be set and maintained for the Sensors.

 

 

Large, Easy-to-Read Displays: Clear Even from a Distance

 

The displays are large and easy-to-read, despite the small case.


Settings can be made more simply and confidently with two digital displays. For example, the threshold value can be changed while reading the incident level or a setting can be changed while confirming the setting's function item number.

 

Indicator Display Example in RUN and SET mode

 

 

Seven Convenient Display Formats (Patent Pending)

An incident level/ threshold display, percentage/ threshold display, and large bar graph display have been added, so you can select the best display method for the application.

 

Incident Level/Threshold Display; Percentage/Threshold Display; Large Bar Graph Display; Incident Level/Peak Hold Display; Peak Hold/Bottom Hold Display

 

 

Stable, Long-term Performance with APC Function

 

OMRON provides the industry's most stable long-term detection by using new 4-element LEDs and an APC (Auto Power Control) circuit. (Highest Level of Stability)

In addition to our unique APC circuit used in the E3X-DA-N Amplifiers to compensate for the deterioration of the LED, the E3X- DA- S uses 4-element LEDs to counteract the deterioration of the light-emitting elements over time and achieve the industry's most stable long-term detection performance.

Furthermore, the circuit is designed with excess light capacity, so the Sensors can be used with high stability regardless of whether the APC circuit is ON or OFF.

 

New Method - 4-element LED and APC. Achieve long-term stability.

 

 

Compensate for the effects of contaminants and temperature variation with different operation mode. (Advanced Models)

This operation mode uses a special OMRON algorithm to compensate for slight light level changes due to dirt or temperature variations and detect only the light level changes due to the workpiece.

Slight light level changes can be detected with stability and precision, eliminating the need for time-consuming manual adjustments for light level changes. 

With the Twin-output Amplifiers, output 2 can function as an alarm output (light level operation) to indicate when the light level has changed due to dirt or other causes. (Patent Pending)

Differential Operation - Judges light level changes by comparing the incident level to a time-averaged incident leve. Detecting differences in the light level enables setting more subtle light level differences. Hence Minute changes are detected reliably.

 

 

Many Advanced Functions for Even More Applications

 

In super-high-speed mode, it is the fastest digital model at 48 µs. (Standard Models) (Fastest in the Industry)

Provides high-speed response for miniature workpieces, such as chip parts and devices with short tact times.

Three kinds of timers functions are supported. The timers can be set between 1 ms and 5 s. A one-shot timer is supported in addition to the ON-delay and OFF-delay timers. The Amplifier's ON time can be fixed, which is useful during high-speed workpiece detection.

 

Area output function can be used for range judgment. (Advanced Twin-output Models)

Operations that required multiple Sensors, such as height measurement, can be performed with just one Sensor. Two threshold levels can be set to easily output within-range and out-of-range outputs.

Graph: Area Output

 

Remote input function can control the Sensor remotely. (Advanced External-input Models)

Input signals can make various remote settings, such as teaching operations, power tuning, and emitter OFF. This model is ideal for diverse needs, such as checking Sensor operation remotely before operation or making settings remotely because teaching has to be performed often for frequent workpiece model changes.

 

The counter function can output signal after counter counts up or down. (Advanced External-input Models) (Patent Pending)

A counter function is built-in, so the number of workpieces can be counted without a separate counter or small PLC that used to be required.

Graph: Counter Function (Up Counter and Down Counter)

 

The Same Ease-of-Use as the E3X-DA-N

 

The E3X-DA-S uses OMRON's own simplified wiring connectors that were introduced with the E3X-DA-N. (Patent Pending)

In Amplifiers with Connectors, the power supply is distributed to slave connectors through a single master connector. This design has three major advantages. 

  1. Wiring time is significantly reduced.

  2. Relay connectors are unnecessary, so wiring takes up less space.

  3. Storage and maintenance are simpler because it is not necessary to distinguish between master connector and slave connectors on the Amplifier.

Simplified Connector Design and Reduced Power Wiring Saves Space

 

Optical communications prevents mutual interface.

Mutual interference is prevented with optical communications, so up to 10 Amplifiers can be mounted together. (The number of Amplifiers depends on the operating conditions.)

 

Close-mounting of up to 10 Sensors. Optical communications to allow up to 10 amplifiers.

 

 

Zero reset function immediately resets the digital display to 0.

(Patent Pending)

The zero reset function can immediately reset the digital display to 0 at any time. By setting the reference value to 0, the threshold value can be set while monitoring differences in incident light levels. The threshold value will also shift simultaneously when the zero reset button is pressed.

 

Diagram Shows How Zero Reset Function Works

 

 

Reversible Digital Display (Reverse Mode)

The digital display can be reversed to match the Amplifier's mounting direction. 

Standard and Reverse Mode Selectable

 

 

Environmentally Friendly Design

 

1  Materials containing lead have been completely eliminated. 

The Fiber Sensor is the first in the industry to use environmentally friendly lead-free solder.

No Lead!

ECO

 

2  The digital display can be turned OFF or dimmed during operation.

When the digital display is viewed infrequently during operation, current consumption can be reduced by dimming the display or turning it OFF entirely.
The display will light up again automatically when an operation key is touched. (Eco-mode can be set from the Mobile Console only.)

 

Operation Diagram

 

3  Cable disposal is not required during maintenance.

 

In addition to saving space and reducing wiring time, the new connector design eliminates the need to dispose of cables together with the Amplifiers.

Cable disposal is not necessary.

 

 

Further Improvements to the Mobile Console

 

E3X-MC-S Mobile Console

 

Group Power Tuning

With the group power tuning function, power tuning is possible for multiple Sensors at the same time.

 

Group Power Tuning Diagram

 

 

Improved Mode Lock Function

Settings can be customized for different applications by locking out unnecessary function blocks within function settings.

Table shows improved mode lock function

 

Retains all of the Previous Advantages of the Mobile Console

 

Settings, teaching and fine-tuning can be perform at the fiber tip

The Mobile Console can be used for settings and teaching at the tip of the fiber. Difficult adjustments can be made while checking the workpiece position.
Even if the Amplifier and Sensor head are separated during operation, it is still possible to flash the Sensor head and display the amplifier channels.

Settings, teaching and fine-tuning can be performed at the fiber tip

With Group Teaching, Teach Multiple Amplifiers Simultaneously

With the group power tuning function, power tuning is possible The tedious teaching that had to be performed separately for each Amplifier can now be performed for several Amplifiers at once using the Mobile Console.

With Group Teaching, Teach Multiple Amplifiers Simultaneously

Copying Settings within the Same Group

Settings such as mode or threshold settings in an Amplifier or bank can be copied to all of the Amplifiers in the same group.

 

Copying Settings within the Same Group

Copying Settings to Other Groups

The settings for a group of Amplifiers on one machine can be copied to a group of Amplifiers on another machine. (The settings can also be copied to and from banks.)

Copying Settings to Other Groups

 

Application Examples

 

Detecting leads on electronic parts; Discriminating tablet lengthDetecting seals; Detecting chip components

Detecting marks in a dusty environment; Detecting knots in thread

 

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