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OMRON IA Global

 
Integrating Field Networks and Motion Networks

High-speed and High-precision Machine Control,

via EtherCAT - The World's Highest Level Network Solution

 

Example of EtherCAT Connection Diagram

 

 

Perfectly suited to rapidly advancing machine control
EtherCAT provides high speed, expandability and flexibility

 

 

Why EtherCAT?


With the need to reduce takt times, improve yields and ensure traceability, the requirements for manufacturing systems are expanding. To respond to these requirements, devices in the system are increasingly connected with networks.


However, for high-speed and high-precision applications such as motion control, it is necessary to adopt separate network in addition to the field networks.


EtherCAT, which can execute motion control in realtime, makes high capacity communication required for field networks possible among a large number of nodes, while maintaining the high-speed synchronous-communication through its preeminent communication performance.


As an inter-system network that eliminates the barrier between motion networks and field networks, EtherCAT will contribute not only to a reduction of design works but also to a shortening of takt times.

EtherCAT features: High performance, intelligence, simple and capable, open network.

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Features of the EtherCAT


The EtherCAT is a high-performance field network able to connect drive devices, intelligent sensors and I/O devices using Ethernet technologies.
 

Network specifications

• Communication speed      :
100 Mbps
• Communication standard: 100BASE-TX
• Communication media     : cat.5 , RJ45
• Distance between nodes : 100 m max.
 



 

High Performance

» High-speed communications

  • Preeminent high-speed communications
  • Precise and smooth motion control achieved with the industry's fastest level communication cycle
  • Over 5-times faster communications than other companies' motion networks

8-axis servo control (each with 64 bytes I/O data). The controller performance is not included.

 

 

Intelligence


» On-site Data Management

Message transmission can be handled while real-time control is executed. The operation of on-site devices can be monitored and parameters can be configured via the network.


Status monitoring/tracing and parameter editing

 

Simple and Capable

 

» Expanding applications, not limited for motion control

  • Large-capacity communication among multiple axes and multiple nodes at high-speed, suitable for large-scale system too.

  • The distance between nodes can be extended up to 100 m.

  • Flexible communication specification allows a wide variety of devices to join the same network.
    For example: Servo Drives and Inverters, I/O Devices, Vision Sensors etc.


Distance between nodes: 100 m max.

 

Open Network

 

» Global Open Network


The EtherCAT Technology Group (ETG) is expanding the EtherCAT network on global scale.

They are working in Germany (HQ), Japan, United States, China, and South Korea. Over 1,300 member companies worldwide have joined this activity.

Global Open Network

The progress of expanding ETG members (worldwide)

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EtherCAT Product Lineup

 

OMRON has ample product lineup for EtherCAT communications.
It is now possible to build a system with one network, without using multiple networks and dealing with complicated wirings.

 

CJ1W-NC[]81 Position Control Unit

 

CJ1W-NC[]82 Position Control Unit

CJ1W-NC[]81

Position Control Unit

(2/4/8/16 axes)

 

CJ1W-NC[]82

Position Control Unit

(4/8 axes)


Industry’s top-class performance in positioning control contributes to a reduction of takt times

• 10-times faster speed over existing networks.

• High-speed start-up of 0.15 - 0.4 ms per axis.

• High-precision control achieved under the fastest control cycles of 0.5 ms.

 

Fast positioning control and less wiring works

• Same performance in positioning control as NC[]81

• Connection of 64 slaves, in addition to the connection with Servo Drives.

 

 

 

G5 Series Servo System

 

3G3MX2 Frequency Inverter

G5 Series

Servomotor/Servo Drive

 

3G3MX2

Inverter


Industry-fastest motion control servo system

• High-speed control through the high-speed EtherCAT motion network and the industry-best speed response frequency of 2 kHz.

• Damping control function to suppress system vibration.

• Safety function comes with standard functions.

 

Control of multiple inverters under a single high-speed network

• Connection to EtherCAT becomes possible by attaching an optional communication device.

• Sensorless vector control for powerful operation of 0.5 Hz/200% starting torque.

• Shorter control cycle times.

• Feedback pulse input for speed or position.

 

 

 

FZM1 Vision Sensor for Pick & Place

 

GX Series Remote I/O Terminal

FZM1

Vision Sensor for Positioning

GX Series

Remote I/O Terminal


System productivity improvement through industry’s top-class detection capabilities and a dedicated positioning menu

• Stable measurement under changing environment and
workpiece conditions.

• Built-in auto-calibration function.

• High-speed camera for fast image capturing.

 

Ample I/O terminal lineup for high-speed communications

Digital I/O
• 2-tier screw terminal block
• 3-tier screw terminal block
• e-CON connector

Analog I/O

Encoder input
• Open collector input
• Line drive input

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