Confocal Fiber Displacement Sensor Sensor Head
last update: February 3, 2023
Item | ZW-
SQ5007 |
ZW-
SQ5020 |
ZW-
SQ5030 |
ZW-
SQ5040 |
ZW-
SQR5007 |
ZW-
SQR5020 |
ZW-
SQR5040 |
|
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Sensor Controller | ZW-5000[] | |||||||
Sensor Head | Square straight type | Square Right-angle type | ||||||
Measuring center
distance |
7 mm | 20 mm | 30 mm | 40 mm | 7 mm | 20 mm | 40 mm | |
Measuring range | ±0.3 mm | ±1 mm | ±3 mm | ±6 mm | ±0.3 mm | ±1 mm | ±6 mm | |
Static resolution *1 | 0.25 μm | |||||||
Linearity *2 | ±0.8 μm | ±1.2 μm | ±4.5 μm | ±7.0 μm | ±1.1 μm | ±1.6 μm | ±9.3 μm | |
Spot
diameter *3 |
Near | 20 μm dia. | 45 μm dia. | 70 μm dia. | 90 μm dia. | 20 μm dia. | 45 μm dia. | 90 μm dia. |
Center | 18 μm dia. | 40 μm dia. | 60 μm dia. | 80 μm dia | 18 μm dia. | 40 μm dia. | 80 μm dia | |
Far | 20 μm dia. | 45 μm dia. | 70 μm dia. | 90 μm dia | 20 μm dia. | 45 μm dia. | 90 μm dia | |
Measuring cycle *4 | 80 μs to 1600 μs | |||||||
Operating ambient
illumination |
Illumination on object surface 10,000 lx or less: incandescent light | |||||||
Ambient temperature
range |
Operating: 0 to 50°C, Storage: -15 to 60°C (with no icing or condensation) | |||||||
Ambient humidity
range |
Operating and storage: 35% to 85%RH (with no condensation) | |||||||
Degree of protection | IP40 (IEC60529) | |||||||
Vibration resistance
(destructive) |
10 to 150 Hz, 0.35 mm single amplitude, 80 min each in X, Y, and Z directions | |||||||
Shock resistance
(destructive) |
150 m/s2 3 times each in six directions (up/down, left/right, forward/backward) | |||||||
Temperature
characteristic *5 |
0.6 μm/ °C | 1.5 μm/ °C | 2.8 μm/ °C | 4.8 μm/ °C | 0.6 μm/ °C | 1.5 μm/ °C | 4.8 μm/ °C | |
LED Safety | Risk Group 1 (IEC62471) | |||||||
Materials | Case: aluminum die-cast
Fiber cable sheat: PVC Calibration ROM: PC |
|||||||
Fiber cable length | 0.3 m, 2 m (Flex-resistant cable) | |||||||
Fiber cable minimum
bending radius |
20 mm | |||||||
Insulation resistance
(Calibration ROM) |
Between case and all terminals: 20 MΩ (by 250 V megger) | |||||||
Dielectric strength
(Calibration ROM) |
Between case and all terminals: 1,000 VAC, 50/60 Hz, 1 min | |||||||
Weight | Fiber cable length 0.3 m Approx. 100g
Fiber cable length 2 m Approx. 105g |
Fiber cable length 0.3 m Approx. 125g
Fiber cable length 2 m Approx. 130g |
||||||
Accessories included
with sensor head |
Calibration ROM fixing screws (M2 × 5mm) ×1, Fiber protection cap × 1, Strap × 1,
Instruction Manual, Precautions |
*1. Capacity value when OMRON standard mirror surface target is measured at the measurement center distance as the average of 16,384 times
The value when the sensor controller ZW-5000T is connected
*2. Material setting for the OMRON standard mirror surface target: Error from an ideal straight line when measuring on mirror surface
*3. Capacity value defined by 1/e2 (13.5%) of the peak optical intensity of the measurement wavelength.
*4. When an extension fiber cable of 5 m or longer is connected, the setting rage of the measurement cycle (exposure time) changes. For details, refer to Setting Measurement Cycle in the ZW-8000/7000/5000 User's Manual (Cat. No. Z362).
*5. Capacity value of temperature characteristic at the measurement center distance when fastened with an aluminum jig between the Sensor Head and the target and the Sensor Head and the Sensor Controller are set in the same temperature environment.
Item | ZW-5000T | |||
---|---|---|---|---|
Input/output type | NPN/PNP dual type | |||
Number of connected sensor heads | 1 | |||
Sensor head compatibility | ZW-SQ50[][]/SQR50[][] | |||
LED Safety | Risk Group 1 (IEC62471) | |||
Segment
Display |
Main display | 11-segment white display, 6 digits | ||
Sub-display | 11-segment green display, 6 digits | |||
Display | Status indicators | HIGH (orange), PASS (green), LOW (orange), STABILITY (green),
ZERO (green), ENABLE (green), THRESHOLD-H (orange), THRESHOLD-L (orange), RUN (green) |
||
EtherCAT indicator | ECAT RUN (green), L/A IN (Link/Activity IN) (green), L/A OUT
(Link/Activity OUT) (green), ECAT ERR (red) |
|||
External
I/F |
Ethernet | 100BASE-TX/10BASE-T, Non-procedure (TCP/UDP), EtherNet/IP | ||
EtherCAT | EtherCAT exclusive protocol 100BASE-TX | |||
RS-232C | Max. 115,200 bps | |||
Analog
output terminal block |
Analog voltage output
(OUT V) |
-10 V to +10 V, output impedance: 100 Ω | ||
Analog current output
(OUT A) |
4 mA to 20 mA, max. load resistance: 300 Ω | |||
32-pole
expansion connector |
Judgment output
(HIGH/PASS/LOW) |
Transistor output system
Output voltage: 21.6 to 30 VDC Load current: 50 mA or less Residual voltage when turning ON: 2 V or less Leakage voltage when turning OFF: 0.1 mA or less |
||
Busy output (BUSY) | ||||
Alarm output (ALARM) | ||||
Enable output
(ENABLE) |
||||
Sync flag output
(SYNFLG) |
||||
Trigger busy output
(TRIGBUSY) |
||||
Logging state output
(LOGSTAT) |
||||
Logging error output
(LOGERR) |
||||
Stability output
(STABILITY) |
||||
Task state output
(TASKSTAT) |
||||
LIGHT OFF input
(LIGHT OFF) |
DC input system
Input voltage: 24 VDC ± 10% (21.6 to 26.4 VDC) Input current: 7 mA Type. (24 VDC) ON voltage/ON current: 19 V/3 mA or less ON voltage/ON current: 5 V/1 mA or less |
|||
Zero reset input
(ZERO) |
||||
Timing input (TIMING) | ||||
Reset input (RESET) | ||||
Sync input (SYNC) | ||||
Trigger input (TRIG) | ||||
Logging input
(LOGGING) |
||||
Bank | Currently
selected bank output (BANK_OUT 1 to 3) |
Transistor output system
Output voltage: 21.6 to 30 VDC Load current: 50 mA or less Residual voltage when turning ON: 2 V or less Leakage voltage when turning OFF: 0.1 mA or less |
||
Bank Selection
input (BANK_SEL 1 to 3) |
DC input system
Input voltage: 24 VDC ± 10% (21.6 to 26.4 VDC) Input current: 7 mA Type. (24 VDC) ON voltage/ON current: 19 V/3 mA or more OFF voltage/OFF current: 5 V/1 mA or less |
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Main
functions |
Exposure time | Automatic/Fixed | ||
Measuring cycle *1 | 80 μs to 1600 μs | |||
Material setting | Standard/Mirror/Rough surfaces | |||
Measurement item | Height/Thickness of transparent object/Calculation | |||
Filtering | Median/Average/Differentiation/High pass/Low pass/Band pass | |||
Output | Scaling/Different holds/Zero reset/Logging for a measured value/
Keep, Clamp |
|||
Display | Measured value/Threshold value/Analog output voltage or current
value/Judgment result/Resolution/Light power/Internal logging condition/Peak amount of received light |
|||
Number of configurable banks | Max. 8 banks (NORMAL mode)
Max. 32 banks (JUDGMENT mode) |
|||
Task process | Multi-task (up to 4 tasks per bank) | |||
System | Save/Initialization/Display measured information/Communication
settings/Sensor head calibration/Key-lock/Zero reset memory/ Timing input |
|||
Rating | Power supply voltage | 21.6 to 26.4 VDC (including ripple) | ||
Current consumption | 800 mA max. | |||
Insulation resistance | Across all lead wires and FG terminal: 20 MΩ (by 250 VDC) | |||
Dielectric strength | Between all lead wires and FG terminal: 500 VAC, 50/60 Hz,
1 minute |
|||
Environ-
mental resistance |
Degree of protection | IP20 (IEC60529) | ||
Vibration resistance (destructive) | 10 to 55 Hz (half amplitude 0.35 mm), 50 mins in each of X/Y/Z
directions |
|||
Shock resistance (destructive) | 150 m/s2, 6 direction, 3 times each (up/down, left/right, forward/
backward) |
|||
Ambient temperature range | Operation: 0 to 40°C, Storage: -15 to +60°C (No freezing and
condensation) |
|||
Ambient humidity range | Operation/storage: 35 to 85%RH (No condensation) | |||
Grounding | D-type grounding (grounding resistance of 100 Ω or less)
Note: For conventional Class D grounding |
|||
Material | Chassis: PC | |||
Weight | Approx. 900g (main unit only), Approx. 150 g (Parallel cable) | |||
Accessories | Parallel cable × 1 (ZW-XCP2E)
10 Fiber cleaners × 1 (ZW-XCL) Fiber adapter cap × 1, Strap × 1 Instruction Manual, Member registration sheet, Precautions |
Note: The Export Trade Control Order compatible Sensor Controller (ZW-5000T) is available.
When using this Sensor Controller, the minimum resolution is 0.25 μm regardless of the connected Sensor Head and setting conditions.
*1. When an extension fiber cable of 5 m or longer is connected, the setting rage of the measurement cycle (exposure time) changes. For details, refer to Setting Measurement Cycle in the ZW-8000/7000/5000 User's Manual (Cat. No. Z362).
Item | Specification |
---|---|
Communications standard | IEC61158 Type12 |
Physical layer | 100BASE-TX(IEEE802.3) |
Connectors | RJ45 × 2
ECAT IN: EtherCAT input ECAT OUT: EtherCAT output |
Communications media | Category 5 or higher (cable with double, aluminum tape and braided shielding) is
recommended. |
Communications distance | Distance between nodes: 100 m max. |
Process data | Variable PDO mapping |
Mailbox (CoE) | Emergency messages, SDO requests, SDO responses, and SDO information |
Distributed clock | Synchronization in DC mode. |
LED display | L/A IN (Link/Activity IN) × 1, AL/A OUT (Link/Activity OUT) × 1, AECAT RUN × 1,
AECAT ERR × 1 |
Item | Operating environment *3 |
---|---|
Operating system (OS)
*1 |
Windows 7 SP1 (32-bit/64-bit version)/Windows 8.1 (32-bit/64-bit version)/
Windows 10(32-bit/64-bit version)/Windows 11 (64-bit version) |
CPU | Windows computers with Intel® Celeron® processor 540 (1.8 GHz) or faster CPU.
Intel® Core™ i5 M520 processor (2.4 GHz) or equivalent or faster recommended. |
Main memory | 2 GB min.
4 GB min. recommended |
Hard disk | Minimum 4.6 GB of Hard disk space is required to install. *2 |
Display | XGA 1024 × 768, 16 million colors.
WXGA 1280 × 800 dots or higher resolution is recommended. |
Disk drive | DVD-ROM drive |
Communications ports | USB port corresponded to USB 2.0, or Ethernet port *4 |
Supported languages | Japanese, English, German, French, Italian, Spanish, simplified Chinese, traditional Chinese,
Korean |
*1. Note about Sysmac Studio compatible operating systems: The required system and hard disk capacity differs according to the system environment.
*2. Separate logging memory is required to use the file logging function.
*3. Describes System Requirements and notes of Sysmac Studio Measurement Sensor Edition.
For detail of System Requirements and notes of Sysmac Studio Measurement Sensor Edition, refer to Sysmac Studio Version 1 Operation Manual.
*4. For information on how to connect a personal computer with the sensor controller or other hardware and information on required cables, refer to manuals for each hardware.
The applicable version of the Sensor Controller varies depending on the Sensor Head or Cable. The versions are listed below.
Use the latest version of Sysmac Studio Standard Edition/Measurement Sensor Edition.
Sensor head/Cable | ZW
Series |
Version of
Sensor Controller |
Corresponding version of Sysmac Studio
Standard Edition/Measurement Sensor Edition |
|
---|---|---|---|---|
Type | Model | |||
Square straight
type |
ZW-SQ50[][] []M | ZW-
5000T |
Version 2.110 or
later |
Version 1.18 or higher |
Square Right-
angle type |
ZW-SQR50[][] []M | |||
Extension Fiber
Cable |
ZW-XF50[][]R | Version 2.100 or
later |
Note: Refer to the Firmware Update in the ZW-8000/7000/5000 User's Manual (Cat. No. Z362) for how to update the Sensor Controller.
last update: February 3, 2023