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Product Index :: Sensing Solutions :: Smart Sensors

ZW Series Confocal Fiber Displacement Sensor


ZW-Series Confocal Fiber Displacement Sensor

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* Ordering information
* Specifications
* Configurations
* Dimensions, and etc

 

  can be found in our PDF brochure.
 

 

 

The 24×24×64-mm Sensor Head Redefines the Meaning of Ultra-compact

 

Displacement Sensors are indispensable in non-contact measurement of heights, thicknesses, and other dimensions in machine operation control. However, building them into the system has always presented problems. The Confocal Fiber Displacement Sensor ZW Series solves
these problems in ways that were not possible with traditional triangulation.


 

» Inquire about ZW Confocal Fiber Sensor

 

Features

 

Ultra-compact and Ultra-lightweight

 

Utilize Narrow Spaces in Machines

 

The 24 × 24-mm Sensor Head fits easily into essentially any machine.

 

 

 

Mounting area Reduced to 1/7*


With traditional triangulation, it was necessary to use either diffuse reflection or regular reflection depending on the material. However, the confocal principle used for the ZW Series eliminates the need to change the Sensor installation even if the material changes.

 

 

Non-contact Flatness Inspection of HDD Cases

 

 

 

 

Stable Measurements for Any Material with Superior Angle Characteristic

 

Stable Measurements from the Same Mounting Position Even for Different Materials

 

There is no need to change or tune the Sensor for each material. Even if the material changes, you can continue to achieve stable measurements with the same Sensor from the same mounting position.

 

 

 

 

Superior Angle Characteristics

 

When measuring an object that has a mirror-like surface with traditional triangulation, performance is greatly reduced depending on the angel of the Sensor. When many Sensors are used for height control during glass conveyance, the angles of the Sensors must be adjusted with high precision during setup. The confocal Sensor ZW series enables high-resolution measurements without strict angle adjustment. This results in reduction of cost and space for the adjusting jig and time for adjustment.

 

 

 

 

 

 

 

Robust Sensor Head Structure

 

Not Affected by Noise   Reduced Work for EMC Countermeasures 

 

To ensure high-resolution measurements with normal sensors, countermeasures must be implemented to protect the sensor from he electromagnetic noise that is emitted by any nearby devices. The ZW-series Sensor Heads, however, contain no electronic parts to enable stable measurements even near power sections. Also, the Fiber Cable that connects the Sensor Head to the Controller can be placed near power lines or other cables that emit noise without affecting operation.

 

 

 

No Noise Emission

 

No electronic parts are used in the ZW-series Sensor Heads or Fiber Cables, so they give off no electromagnetic noise. You can therefore use them reliably together with other devices.

 

 

 

 

No Heat Generation   Reduced Work in Thermal Design 

 

In high-resolution machine control, the heat generated by a sensor head can adversely affect nearby equipment and cause the error to increase. The ZW-series Sensor Heads, however, generate no heat and therefore do not affect nearby equipment. You can also install many Sensor Heads side by side and still be sure of reliable operation.

 

 

 

No Electronic Parts   Reduced Maintenance Costs 

 

Displacement sensors are often installed in moving sections and other locations that are subject to vibration. It is important that they can withstand this type of requirement. The ZW-series Sensor Heads consist of only the lenses and fiber. They contain no electronic parts or PCBs. The number of parts in them is greatly less than for a traditional sensor that uses triangulation, and this greatly reduces the maintenance frequency. Also they use LEDs as the source of light, so the safety measures that are required for lasers are not necessary either.

 

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